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Custom Reed Relays
For reed relays, modular manufacturing using cases and encapsulation methods offers significant advantages over transfer moulding, particularly when it comes to customization. Low-cost manufacturers typically stick to a limited product range and are often unwilling or unable to accommodate variations unless large volumes are ordered. Even then, they may lack the expertise to make necessary adjustments without compromising performance.
Benefits of Modular Manufacturing
- Customization and Flexibility: Modular manufacturing allows for extensive customization, enabling the production of parts that better fit specific applications. This includes modifications in pinouts or case sizes to seamlessly integrate with existing designs.
- Enhanced Technical Specifications: Users can benefit from improved performance through customized electrical specifications. This includes adjustments to coil resistance, operating voltages and times, switching parameters, and extended standoff voltages for high voltage parts.
- High-Quality Expertise: Manufacturers employing modular methods often possess the technical knowledge required to meet custom specifications and provide thorough testing to verify performance. This ensures that the customized parts not only fit but excel in their intended applications.
Case Examples of Customization
- Special Pinouts or Case Sizes: Custom reed relays can be designed to match specific layout requirements, facilitating easy integration into existing systems.
- Tailored Electrical Specifications: By adjusting parameters like coil resistance or operating voltages, users can optimize the relay’s performance for their particular needs. For instance, in applications requiring high voltage, the standoff voltage can be increased to ensure reliability and safety.
- Application-Specific Enhancements: Customizations can include improving switching times or enhancing durability to suit demanding environments, thereby extending the relay’s operational life and ensuring consistent performance.
Conclusion
Opting for modular manufacturing in the production of reed relays provides substantial benefits in terms of customization and performance. High-quality manufacturers not only offer a broader range of custom options but also bring the expertise needed to ensure these modifications meet user requirements without compromising on quality. This approach ultimately leads to better-performing products tailored to specific applications, demonstrating the true value of investing in customization.
Make a Request
If you have a special requirement for a reed relay we would love to hear from you. Whether you’re looking to push a relay past its maximum standoff voltage, need a specific size, or even custom text printed on the package, simply provide as much information as you can below and we’ll get back to you as soon as possible.
